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The Confocal DT IFS2405-1(208) is a high-precision, non-contact confocal displacement sensor developed by Micro-Epsilon, a leading manufacturer of high-quality measurement systems. The sensor is part of the ConfocalDT series, which is known for providing extremely accurate measurement solutions, particularly for displacement, thickness, and surface profiling. This sensor uses spectral confocal technology to achieve high precision even on difficult-to-measure surfaces such as transparent or reflective materials.
Here is a detailed product introduction for the Confocal DT IFS2405-1(208):
Spectral Confocal Technology:
The IFS2405-1(208) uses spectral confocal technology to measure the surface profile. This technology ensures high precision and accuracy in displacement measurements, with a strong focus on non-contact measurements. It works by analyzing the spectral shift in light reflected from the object, which is then used to calculate the distance.
High Precision and Resolution:
The sensor offers extremely high precision, capable of measuring at the sub-micron level, making it ideal for applications that require high-resolution measurements such as in semiconductor manufacturing, automated production lines, and quality control.
Non-Contact Measurement:
Like all confocal sensors, the IFS2405-1(208) operates on a non-contact basis, meaning it does not physically touch the object being measured. This is particularly advantageous when measuring delicate surfaces or materials that could be damaged by contact-based methods.
Wide Material Compatibility:
The sensor can measure a wide range of materials, including transparent materials (like glass or plastic), metal surfaces, and reflective materials, ensuring versatility in various industrial applications.
High-Speed Measurement:
The sensor is capable of fast response times and real-time data processing, making it well-suited for high-speed production environments where continuous feedback is necessary for precise quality control.
Modular System:
The IFS2405-1(208) is part of the ConfocalDT series, which includes sensor units and evaluation units. These units can be easily integrated into industrial systems, allowing for flexible and scalable measurement setups.
Measurement Range:
The typical measurement range of the IFS2405-1(208) sensor is from 10 mm to 200 mm. The range depends on the specific configuration and surface being measured, allowing flexibility for different applications.
Interfaces and Integration:
The sensor offers a range of communication interfaces, including EtherCAT, RS422, analog outputs, and digital I/O, making it highly compatible with PLC systems and automated inspection systems.
Automated Production Lines: The IFS2405-1(208) is ideal for use in automated inspection systems, where high-precision measurement of component size, shape, or surface quality is essential.
Semiconductor Manufacturing: Used to measure the thickness of semiconductor wafers, or to inspect microelectronics for precision fabrication and quality assurance.
Material Testing and Profiling: It can be used to measure material thickness or surface roughness in various materials, such as plastics, metals, and composites.
Quality Control: In high-precision industries, the IFS2405-1(208) is used for quality control and process monitoring, ensuring that products meet required specifications.
Optical Coating Measurements: The sensor can be employed in industries where coatings are applied, allowing for precise measurement of coating thickness.
Measurement Principle: Spectral Confocal
Measurement Range: Typically 10 mm to 200 mm (depending on configuration)
Resolution: Sub-micron precision (typically 0.1 µm or better)
Laser Wavelength: Typically 650 nm (Red)
Output Signal Types:
Analog Output: 0-10V, 4-20mA
Digital Output: RS-232C, EtherCAT
Ethernet, Digital I/O
Protection Class: IP64 (ideal for industrial environments)
Mounting Type: Flexible and modular for easy integration into industrial systems
Power Supply: 24V DC ±10%
High Resolution & Precision: Achieves extremely accurate displacement and thickness measurements.
Non-Contact Measurement: No physical interaction with the object, making it ideal for delicate or high-value materials.
Fast & Real-Time Measurements: Capable of processing measurements in real-time, crucial for high-speed production lines.
Versatile Applications: Works across a broad range of materials, from metals to transparent or reflective surfaces.
Modular and Easy to Integrate: With flexible interfaces and easy integration, the IFS2405-1(208) fits well into modern industrial systems.
The Micro-Epsilon Confocal DT IFS2405-1(208) is a state-of-the-art, high-precision displacement sensor that is versatile and well-suited for industrial environments where non-contact, high-resolution measurements are required. Its use of spectral confocal technology makes it an ideal choice for industries ranging from semiconductors to automated production lines, offering exceptional performance in terms of precision, speed, and ease of integration.
Let me know if you need further details or assistance with this sensor!
Shenzhen Huiyan Precision Technology Co., Ltd. was established in 2010 and is located in Dahe Industrial Park, Longhua, Shenzhen, China, with a plant area of 20,000 square meters. We are an enterprise with an international vision, focusing on providing full-chain industrial production solution services for manufacturing chain equipment. From equipment sales to precise matching of visual systems, from industrial data services to equipment recycling, we have professional teams and rich experience. Meanwhile, we have close cooperative relationships with Apple, Foxconn, ABB, and KUKA. Choosing Shenzhen Huiyan Precision means choosing a professional and reliable partner. We look forward to joining hands with you to jointly explore the international market and achieve win-win development!
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